Causes and Countermeasures of Forgings Folding

Causes and Countermeasures of Forgings Folding

Forging is a complex and fine process, which covers the processing of various materials and the control of various process parameters. The aim is to obtain the desired forgings by heating and applying pressure to the metal blank to change its shape and physical properties. The quality of forgings is affected by many factors, including material selection, process parameters, mold design and so on. Among these factors, forgings folding is a common quality problem, usually manifested as folds or depressions...

Breaking Resistance of Forging and Heating Method

Breaking Resistance of Forging and Heating Method

Heat Treatment Overview Heat treatment is a technology that changes the physical and chemical properties of metal materials through heating and cooling processes. Its purpose is to improve the hardness, strength, toughness and other mechanical properties of materials to meet specific engineering requirements. Heat treatment usually consists of three basic steps of heating, holding and cooling, and the specific process and conditions depend on the type of material being treated and the final performance...

The Forging Process of Barrel Forgings

The Forging Process of Barrel Forgings

Barrel forgings are used in many industries, from mechanical parts to structural supports, and are widely used in various types of equipment and facilities. In order to ensure the quality and performance of these forgings, every part of the forging process needs to be controlled and optimized. From the selection of raw materials to the quality control of the final product, each step directly affects the final result of the forging. This paper will introduce the forging process of barrel forgings...

Detection of Raw Materials of Ring Forgings

Detection of Raw Materials of Ring Forgings

Ring forging is an important product in the forging industry, usually by applying external force to the metal blank, so that it passes through plastic deformation, and finally forms a ring object with a specific size and performance. This process, usually carried out using a hammer or press, is designed to enhance the physical properties of the metal and form a fine granular structure. Ring forgings are widely used in industrial production, so it is necessary to check the quality of ring forgings....

Principles of Forging Blank Selection

Principles of Forging Blank Selection

The blank processing of cylinder piston forging is a process of forging production. The blank quality and productivity of forging will have an important impact on the quality, performance, life and economic benefits of forging. The blank quality is determined by the forging process, equipment precision and performance. The quality of forging blank directly affects the precision of turning processing, and the quality of turning processing affects the precision and efficiency of grinding. ​As an expert...

The Steps and Quality Control in Forged Part Manufacturing

The Steps and Quality Control in Forged Part Manufacturing

Forging is a combination of forging and stamping, is the use of forging machinery hammer, anvil block, punch or through the die to exert pressure on the blank, so as to produce plastic deformation, so as to obtain the required shape and size of the workpiece forming processing method. Yamanishi Yongxin believes that forgings are metal formed by forging after solid state heating. It requires the metal to have good thermoplasticity (also known as forging), the general forgings are steel parts, its...

The Differences Between Drop Forging and Press Forging

The Differences Between Drop Forging and Press Forging

Forging is one of the oldest and most fundamental techniques for shaping metal into various forms. Among the different methods used in forging, two prominent techniques that are often employed are drop forging and press forging. While both methods aim to achieve the same result—to mold the metal into the desired shape—each has its unique features, advantages, and applications. Drop Forging Drop forging, also known as hammer forging, involves applying force to metal through a hammer or...

Forging Methods, Equipment, and Applications

Forging Methods, Equipment, and Applications

Forging is a manufacturing process that many industries rely on. In fact, hundreds of forged parts can be found in aircraft, vehicles, agricultural equipment, trains, mining machinery, and more. Forgings are stronger and more reliable than other processes such as casting and welding. In addition, because the metal forging process can efficiently produce complex geometries, it can be a more cost-effective manufacturing process. A common misconception is that forging is a universal method; in fact,...

The Role of Tie Rod Ends in Vehicle Steering

The Role of Tie Rod Ends in Vehicle Steering

The tie rod end is an important part of the steering system of the vehicle, connecting the steering rack to the steering knuckle on the wheel. They facilitate steering by converting the rotating motion of the steering rack into the lateral motion of the wheels, allowing the vehicle to change direction smoothly. There are two types of rod ends: inner end and outer end. The inner tie rod end is connected to the steering rack and the outer tie rod end is connected to the inner tie rod end to the steering...

Why is Product Inspection Necessary in Drop Forging?

Why is Product Inspection Necessary in Drop Forging?

In the manufacturing industry, especially in key industries such as automotive and aviation, drop forging is an important metal forming technology. This technique uses gravity or power-driven hammering to forge metal billets into the desired shape and size. Although drop forging is an efficient production method, quality control in the process is equally important. Product testing plays a key role in ensuring that the final product meets design specifications and performance requirements. Product...